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INVENTING SMARTER STEEL FOR A BETTER WORLD

RAL 1004
RAL 2001
RAL 3011
RAL 3005
RAL 4008
RAL 5015
RAL 5012
RAL 6011
RAL 5018
RAL 6024
RAL 7015
RAL 8017
RAL 3012
RAL 7001

COLORSHINE — COLOR COATED LINE

TECHNICAL SPECIFICATION OF COLORSHINE — COLOR COATING LINE

PRODUCT DETAILS

PARAMETERS
SPECIFICATIONS

Product
PPGI /
PPGL /
PPAL

Base Material Standard
Galvalume /
Galvanized /
Aluminium Coils

Ref. for Standard Pre-painted Colour Coils
IS 15965 /
IS 14246 /
EN 10169 /
ASTM A 755 /
JIS G 3322 /
AA 620-02

Ref. for Base Material Standard
IS 15961 /
IS 277 /
EN 10346 /
ASTM A 792 /
JIS G 3321 /
IS 737 /
ASTM B209

Base Material Grade
YS 220 to YS 550 MPA

Temper
Hard, Soft for Galvanized & Galvalume &H16, H18, for Aluminium

Zinc Coating Mass
Z 90 /
AZ 70 /
AZ 150

Brand
Pratham,Spectrum & Signature

Thickness
0.12 to 1.2 mm

Input Width Range
750 mm to 1500 mm

Colour Shade
Color as per RAL Card & Wood Pattern Shade

Top Paint Type
RMP /
SDP /
PVDF /
SMP

Bottom Paint Type
PU /
Epoxy

Coating System Top & Bottom
Two Coat System

Total Primer DFT (Top & Bottom)
10 Micron Maximum

Total Finish Coat DFT (Top & Bottom)
Top = 20 Micron & Bottom = 10 Micron

Coil / Packet Weight Limit
3 to 10 MT. for PPGI & PPGL, 2 to 3 for PPAL

Coil ID Diameter
508 mm

Coil OD Diameter
2000 mm

Packing
ID & OD Protector, & Water Proof Packing

Line Speed
120 MPM (Mtr. Per Minute)

Guard Film
Optional

TECHNICAL SPECIFICATION OF COLORSHINE - PREPAINTED COILS

PRODUCT DETAILS

PARAMETERS
SPECIFICATIONS

Product
Pre-painted Galvanized Coil

Base Substrate
Galvanized Coil

Reference Standard for Base Substrate
IS 277

Reference Standard (PPGI)
IS 14246

Zinc Coating (gsm)
Z 80 to Z 90

Grade
YS 550 (FH) & YS 250 to 300 (SOFT) MPA

Top Colour
As per Customer Requirement

Back Colour
RAL 7038 / CCPL GREY

Coating System Top & Bottom
Two Coat System

DFT - Top Paint Coat including Primer
3 + 12 µ

DFT - Bottom Paint Coat including Primer
3 + 3 µ

Top Gloss @ 60 degree
55 to 65%

Bottom Gloss @ 60 degree
35 to 45%

Coil Weight
3 to 5 MT

Packing
Waterproof, ID & OD Protector, Side Disc, OD Metal Wrapping

PRODUCT DETAILS

PARAMETERS
SPECIFICATIONS

Product
Pre-painted Galvalume Coil

Base Substrate
Galvalume Coil

Reference Standard for Base Substrate
IS 15961

Reference Standard (PPGL)
IS 15965

Zinc Coating (gsm)
AZ 70

Grade
YS 550 (FH) & YS 250 to 300 (SOFT) MPA

Top Colour
As per Customer Requirement

Back Colour
RAL 7038 / CCPL GREY

Coating System Top & Bottom
Two Coat System

DFT - Top Paint Coat including Primer
3 + 12 µ

DFT - Bottom Paint Coat including Primer
3 + 3 µ

Top Gloss @ 60 degree
55 to 65%

Bottom Gloss @ 60 degree
35 to 45%

Coil Weight
3 to 5 MT

Packing
Waterproof, ID & OD Protector, Side Disc, OD Metal Wrapping

PRODUCT DETAILS

PARAMETERS
SPECIFICATIONS

Product
Pre-painted Galvalume Coil

Base Substrate
Galvalume Coil

Reference Standard for Base Substrate
IS 15961

Reference Standard (PPGL)
IS 15965

Zinc Coating (gsm)
AZ 150

Grade
YS 550 (FH) & YS 250 to 300 (SOFT) MPA

Top Colour
As per Customer Requirement

Back Colour
RAL 7038 /
CCPL GREY

Coating System Top & Bottom
Two Coat System

DFT - Top Paint Coat including Primer
5 + 15 µ

DFT - Bottom Paint Coat including Primer
5 + 5 µ

Top Gloss @ 60 degree
55 to 65%

Bottom Gloss @ 60 degree
35 to 45%

Coil Weight
3 to 5 MT

Packing
Waterproof, ID & OD Protector, Side Disc, OD Metal Wrapping

OEM — PRE-PAINTED ALUMINIUM COIL DETAILS

PARAMETERS
SPECIFICATIONS

Product
Pre-painted Aluminium Coil

Base Substrate
Aluminium Coil

Reference Standard for Base Substrate
IS 737

Reference Standard for PPAL
AAMA 620-02 /
EN 1396

Alloy & ISO Designation
As per IS 31500B /
AA 3105

Temper
H16 /
H 18

Coating System Top & Bottom
Two Coat System

Top Colour
As per Customer Requirement

Back Colour
RAL 7038 /
CCPL GREY

Top Dry Paint Coating Thickness including Primer (DFT) µ
25 µ (5 + 20)

Bottom Dry Paint Coating Thickness including Primer (DFT) µ
7 µ (3 + 4)

Top Gloss @ 60 degree
As per Customer Requirement

Bottom Gloss @ 60 degree
As per Customer Requirement

Coil Weight
1 to 4 MT

Packing
Waterproof, ID & OD Protector, Side Disc, OD Metal Wrapping

TECHNICAL SPECIFICATIONS FOR PROFILE LINE

PRODUCT DETAILS

PARAMETERS
SPECIFICATIONS

Product
PPGI /
PPGL /
PPAL

Base Material Standard
Galvalume /
Galvanized /
Aluminium Coils

Ref. for Standard Pre-painted Colour Coils
IS 15965 /
IS 14246 /
EN 10169 /
ASTM A 755 /
JIS G 3322 /
AA 620-02

Ref. for Base Material Standard
IS 15961 /
IS 277 /
EN 10346 /
ASTM A 792 /
JIS G 3321 /
IS 737 /
ASTM B209

Base Material Grade
YS 240 to YS 550 MPA

Temper
Hard, Soft for Galvanized & Galvalume & H18 for Aluminium

Zinc Coating Mass
Z 90 /
AZ 70 /
AZ 150

Brand
Pratham, Spectrum & Signature

Thickness
0.25 to 0.70 mm

Input Width Range
1220 & 1450 mm

Cover Width
1000 & 1220 mm (+10 mm)

Overall Width
1060 & 1278 mm (+/- 10 mm)

Length
As per Customer Requirement

Color Shade
Colour as per RAL CARD & Wood Pattern Shade

Top Paint Type
RMP /
SDP /
PVDF

Bottom Paint Type
PU /
Epoxy

Coil /
Packet Weight Limit
3 MT Max

Packing
Bundle /
Packet packing on wooden pallet

Line Speed
28 MPM (Mtr. per minute)

Guard Film
Optional

COLORSHINE BRANDS

BRAND

Al-Zn /
Zn Coating (gsm)
AZ - 40 /
Z - 80
AZ - 70 /
Z - 120
AZ - 150 /
Z - 275

Top Coating (µ)
15
15
20

Back Coating (µ)
6
6
10

PRODUCT SPECIFICATIONS

COIL FORM
PPGL /
PPGI /
PPAL

Thickness (mm)
0.15 - 1.2

Coil ID (mm)
508

Width (mm)
750 - 1500

Coil Weight (t)
2-6 (4 mt max. with guard film)

Substrate
Al-zinc Alloy Steel /
Galvanizes /
Aluminium

Al-Zinc Alloy Steel (gsm)
AZ-40 /
AZ-70 /
AZ-150

Zinc (gsm)
Z 90 /
Z-120 /
Z-275

Hardness (HRB)
55-65 HRB Soft CQ, Above 85 for Grade 80

Guard Film - Optional (microns)
35 to 40 µ (Customised also)

Standards
A 755, EN 10169,
IS 15965, IS 14246,
AS 2728, JIS G 3322

PERFORMANCE TESTING

Scratch Hardness (T/B)
1.5 - 2 /
1 - 1.5 kg.

Impact Test (in Joules) (thickness based soft material)
As per standard

Salt Spray Test (specific to coating type)
500 - 1000 hrs.

Adhesion Test (Cross-hatch)
100%

Erichsen Cupping Test
As per standard

Humidity Test
500 - 1000 hrs.

T-Bend Test (T:substrate thickness)
2T for soft, 4T for hard (no tape loss)

Water Boiling Test
As per standard

Solvent Rub Test (MEK - double rub)
100 DR for non-metallic, 50 DR metallic

Chemical Resistance
As per standard

PAINT SPECIFICATIONS

Paint System
Primers: Epoxy, PU Polyester /
Universal

Top Coat Regular Modified Polyester

RMP /
SMP /
PVDF /
SDP

Back Coat:Epoxy, Polyester & Puf Adhesion

Characteristics
Top & Bottom Primer
3-7µ (micron)

Top Coat
10-25µ (micron)

Back Coat
5-10µ (micron)

Colour
As per RAL Code /
Customer's Requirment

Gloss
Matt 35 % (+/- 8%) /
Semi gloss 60 % (+/-10%) /
High gloss ≥ 85 %

WE ALSO MANUFACTURE SPECIALIZED COLOURS & PATTERNS LIKE
FLOWER, CAMOUFLAGE, WOOD FINISH & WRINKLE FINISH
If you are interested, please contact +91 91000 90540 | sales@colorshine.net